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This single Y-axis automatic soldering machine adopts four-axis linkage technology (X/Y/Z/R axes), combining high-precision motion control with an intelligent programming system, specifically designed for precision soldering needs in electronics manufacturing. The equipment supports multiple processes including spot welding and drag welding, and is adaptable to diverse production scenarios in consumer electronics, automotive electronics, home appliances, and other fields. It empowers enterprises to achieve efficient, stable, and low-consumption automated production. The modular design allows flexible upgrades to meet future process expansion requirements.
Performance Features
1. Precision Soldering
Equipped with a high-precision motion control system and advanced timing belt-motor assembly technology, it effectively resolves belt tensioning and loosening issues during long-term use. The soldering tip achieves precise positioning along the Y-axis with control accuracy within 0.02mm, ensuring the accuracy and stability of each solder joint and significantly improving soldering quality.
2. Accurate Temperature Control
The stable temperature control system allows adjustable soldering tip temperatures across a wide range to meet diverse soldering needs while maintaining temperature stability. It reliably addresses issues such as cold joints or weak solder points caused by temperature fluctuations, whether for high- or low-temperature applications.
3. High-Efficiency Soldering Modes
Supports multiple soldering methods such as spot welding and drag welding, with flexible selection based on product requirements. The machine rapidly and accurately completes complex soldering tasks, boosting production efficiency and meeting the demands of large-scale manufacturing.
4. User-Friendly Programming
The intuitive programming system enables operators to easily program via solder point coordinate input. Functions like position correction, duplication, array arrangement, and auto-positioning further reduce programming time. The simplified operation lowers skill requirements, allowing even novices to quickly master and begin production.
5. Compact and Stable Structure
Featuring a rigid design, the machine operates stably with strong anti-interference capabilities, low noise, and a small footprint. It is easy to deploy and relocate on production lines, seamlessly integrating into various environments, especially suited for SMEs and workshops with limited space.
1. Enhanced Production Efficiency
Automated 24/7 operation eliminates impacts from human fatigue or errors. Compared to manual soldering, efficiency increases by several to dozens of times, significantly shortening production cycles and enabling rapid market response.
2. Superior Soldering Quality
Precise positioning and stable temperature control ensure consistent solder joint quality, avoiding issues like cold joints, missed soldering, or unevenness. This improves product yield, reduces post-sales costs, and strengthens brand reputation.
3. Reduced Labor Costs
Requires only simple manual loading/unloading, minimizing reliance on skilled workers and lowering training costs. One operator can manage multiple machines, optimizing labor efficiency and offering significant savings amid rising labor expenses.
4. Material Cost Savings
Precisely controls solder volume based on joint size and requirements, minimizing waste. Compared to manual soldering, it reduces consumable usage (e.g., solder wire), delivering substantial material cost savings.
Product Technical Specifications
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Model NO. |
GT-HJ331T/S |
GT-HJ431T/S |
GT-HJ531T/S |
GT-HJ541T/S |
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Size |
L550×W640×H820 (mm) |
L650×W680×H820 (mm) |
L700×W680×H820 (mm) |
L720×W680×H820 (mm) |
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Working Stroke |
X axis |
300mm |
400mm |
500mm |
500mm |
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Y axis |
300mm |
300mm |
300mm |
400mm |
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Z axis |
100mm |
100mm |
100mm |
100mm |
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R axis |
±300° |
±300° |
±300° |
±300° |
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Working Platform |
Single Platform |
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Shaft Driving Speed |
0-500mm/s |
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Motion Precision |
XYZ axis |
±0.02mm |
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R axis |
±0.02° |
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Temperature Control |
50°C-550℃ |
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Precision of Temperature Control |
±2℃(without airflow or load) |
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Tin Feeding Speed |
0-50mm/s |
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Diameter of Applicable Tin Wire |
0.5/0.6/0.8/1.0/1.2mm |
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Load of Workbench |
8kg |
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Program Storage |
More than 100 sets |
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Drive Mode |
Precision Stepping+Timing Belt/Precision Stepping+Lead Screw |
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Control System |
PLC + PID |
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Communication Port |
USB |
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Quantity of Welding Head(s) |
1/2 (Customizable) |
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Temperature Controller |
Single/Dual output |
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Tin Feeding Unit |
Single/ Dual tin feeding unit (tin breaking unit available) |
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Ambient Temperature |
0℃~40°C |
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Relative Humidity |
20%-90% |
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Air Supply |
0.4~0.6Mpa |
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Power Supply |
220V 50Hz |
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Power |
200W |
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Weight |
Approx 30kg |
Approx 40kg |
Approx 45kg |
Approx 50kg |
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The single Y-axis automatic soldering machine is suitable for diverse electronic soldering applications, including but not limited to:
Component Soldering: Stable soldering of capacitors, resistors, inductors, relays, etc., ensuring reliable performance and longevity.
PCB Soldering: Rapid and accurate soldering for small PCBs, reducing errors and defect rates.
Connector Soldering: High-precision soldering for connectors to guarantee signal stability.
Home Appliance Soldering: Control boards, sensors, etc., in TVs, washing machines, rice cookers, and more, enhancing product safety.
Communication Device Soldering: High-reliability soldering for mobile phones, routers, switches, etc., ensuring operational stability.
https://www.gtokata.com/